Rail JU logo in white
European Union flag

A body of the
European Union

Extending the life and capacity of Europe’s ageing tunnels and bridges

Critical rail infrastructure components include:

Tunnels: smoothing the passage of trainsunder potential obstacles

Bridges: enabling trains to travel overpotential obstacles

The Challenge

Much of Europe’s rail infrastructure is nearing its end of life, and no longer meets today’s stringent requirements. On top of this, growing demand for passenger and freight capacity means:

• less time to access bridges and tunnels for inspection and repair → faster deterioration of structures
• in the long run, delayed damage detection →
longer, costlier repairs → extensive track closures

Rail must improve the quality of inspections while reducing corrective maintenance costs.

How we do this?

By using innovative, sometimes automatic, solutions to proactively assess, repair and upgrade rail infrastructure. Shift2Rail 5 Technical
Demonstrators do exactly that, with a focus on long performing tunnels and bridges.

Long performing tunnel solutions

Tunnel drainage, health, and structural monitoring

Tunnel repair technologies

Description

• Tunnel Substructure Investigation Radar (TSIR) system produces 3-D images of tunnel subsurface morphology
• Fibre optics enhance tunnel structural monitoring

• Faster drainage restoration (e.g. longdistance flushing systems, improved pipe materials)
• Faster replacement of damaged lining (e.g. 3-D scanning, tailormade spare parts)
• Adaptable, tailored lining: fibre reinforced concrete applied by robotic shotcrete technology

Who benefits

Infrastructure managers

Railway operators

Infrastructure managers

Railway operators

THE BENEFITS OF LONG PERFORMING TUNNEL SOLUTIONS

Easier, faster, higher quality inspections – and repairs – of diverse tunnel types at various stages of deterioration

Long performing bridge solutions

Railway bridge health monitoring

Bridge service capability improvements

High-speed low-cost bridges

Description

• Optical monitoring
• Virtual monitoring of critical components for enhanced fatigue capability utilisation
• Scour monitoring from train-induced vibrations

• Shear capacity (e.g. shear strengthening technology used on concrete bridges without disrupting traffic)
• Fatigue capability
• Classification capacity (e.g. a new model determining stresses in bridge components)

A new methodology to estimate damping coefficients in bridges for high-speed trains. Researchers assessed bridges under rapid cyclic loading, and with nonballasted tracks.

Who benefits

Infrastructure managers

Infrastructure managers

Railway operators

Infrastructure managers

Railway operators

THE BENEFITS OF LONG PERFORMING BRIDGE SOLUTIONS

• Improved bearing capacity and fatigue capacity
• Extended bridge life, thanks to better fatigue assessment
• Reduced noise and vibrations for train passengers and nearby residents
• Reduced over-engineering and traffic disturbance

The findings also enable:
• better design of future bridges and high-speed trains
• the revision of a European standard for traffic loads on bridges

Did You Know?

These innovations can extend the remaining life of existing bridges by more than 10 years on average

Key Finding

These new technologies can reduce expensive tunnel and bridge inspections by 50% while improving safety and quality

Fast Fact

The EU rail network includes:
• more than 3 000 km of tunnels over 1 km long
• more than 200 000 bridges

Overall, by reducing inspection frequency and complexity, cutting repair times, and automating certain key tasks, these solutions enable, better planning, lower maintenance costs, reduced traffic disturbance, and better working conditions. In short, a more reliable, higher-capacity rail network.

Europe's Rail